| All: I compile this data from the Kioti Owner/Operator page on TBN. | ||||||||
| You can also add / correct / update information by sending me a message: | ||||||||
| http://www.tractorbynet.com/forums/sendmessage.php?do=mailmember&u=127071 | ||||||||
| Good background information | Link | |||||||
| Excellent Tutorial: IP removal and DIY Repair - words & photos | http://2881neches.com/kioti/ | |||||||
| New: GaryRo: Good IP repair shop in MO ->->[1] | http://www.tractorbynet.com/forums/kioti-owning-operating/323945-kioti-fuel-injection-pump-failure-2.html#post3932293 | |||||||
| New: Greenecho: Good IP repair shop in WA ->-> | http://www.tractorbynet.com/forums/kioti-owning-operating/305375-ck-25-injection-pump-rail-2.html#post3936823 | |||||||
| Conestoga: Diesel IP Repair and parts in PA ->-> | http://conestogadiesel.com | |||||||
| Mail-ordered new IP gears from Conestoga Diesel -->> | http://www.tractorbynet.com/forums/kioti-owning-operating/305375-ck-25-injection-pump-rail-2.html#post3923594 | |||||||
| Mail-ordered new IP Gears from H&H Diesel-->> | http://www.tractorbynet.com/forums/bobcat-tractors/339826-ct235-fuel-injection-pump-failure.html#post4171045 | |||||||
| Tear-down photos of failed IP gears and rack teeth ->->-> | http://www.tractorbynet.com/forums/kioti-owning-operating/225273-injector-pump-failure.html | |||||||
| More Tear-down Photos | http://www.tractorbynet.com/forums/kioti-owning-operating/305375-ck-25-injection-pump-rail.html#post3697271 | |||||||
| Faulty IP gear metalurgy? ->-> | http://www.tractorbynet.com/forums/kioti-owning-operating/230395-ck25-will-not-start-4.html#post2658645 | |||||||
| KiotiDave local IP repair is the norm ->-> | http://www.tractorbynet.com/forums/kioti-owning-operating/230395-ck25-will-not-start-7.html#post2965824 | |||||||
| Reported by | Date of Report | Model | Build Year | Time at Failure[2] | Failure Mode | Corrective Action | Kioti Assistance? | Reference TractorByNet Post |
| Alien | 4/17/2023 | CK30 | 800 | IP Gear failure | https://www.tractorbynet.com/forums/threads/repair-common-kioti-mechanical-injection-pump-failure.296793/page-6#post-6529460 | |||
| knibloe | 5/31/2022 | CK30 | 2006 | https://www.tractorbynet.com/forums/threads/repair-common-kioti-mechanical-injection-pump-failure.296793/page-3#post-6287803 | ||||
| WesTex70 | 4/24/2022 | CK25 | IP gear failure | DIY rebuild | https://www.tractorbynet.com/forums/threads/repair-option-for-kioti-tractors-with-broken-injection-pumps.296793/page-3#post-6259592 | |||
| qbert | 3/26/2020 | CK30 | 2006 | 515 | IP Gear failure (control sleeve) | https://www.tractorbynet.com/forums/kioti-owning-operating/332447-yet-another-kioti-injector-pump-4.html#post5690311 | ||
| ScottFreeIII | 11/27/2019 | DK45SC | 2006 | 2200 hrs | IP Gear failure (control sleeve) | Owner rotated bad gear 180 | none | https://www.tractorbynet.com/forums/kioti-owning-operating/296793-repair-option-kioti-tractors-broken-2.html#post5590804 |
| maxx123 | 6/19/2019 | DK45SE | 2007 | IP Gear failure (control sleeve) | IP Rebuild by Conestoga | none | https://www.tractorbynet.com/forums/kioti-owning-operating/413983-kioti-dk45se-hst-rebuilt-fuel.html#post5457237 | |
| gravel13 | 8/12/10 9/16/18 | CK25 | 2005 | 2010: 238 hrs 2018: 579 hrs | IP Gear failure (control sleeve) | 1:Dealer rebuild 2: Owner Rebuild | none | https://www.tractorbynet.com/forums/kioti-owning-operating/180043-ck-25-will-not-start-4.html#post5210262 |
| hwkmn05 | 8/1/2018 | DK45 | 2007 | 700 hrs | tbd | Replaced IP? | na | https://www.tractorbynet.com/forums/kioti-owning-operating/332447-yet-another-kioti-injector-pump-2.html#post5163569 |
| ritcheyvs | 4/19/2018 | DK45s | 2006 | 505 hrs | IP Gear failure (control sleeve) | DIY four new gears | na | http://www.tractorbynet.com/forums/kioti-owning-operating/394579-probably-ip-gear-control-sleeve-post5065163.html#post5065163 |
| Steve_Miller | 12/5/2017 | CK30 | 2006 | 700+ hrs | IP Gear failure (control sleeve) | DIY rotate broken gear 180 | na | http://www.tractorbynet.com/forums/kioti-owning-operating/388871-injector-trouble-ck-30-a.html |
| Tim Middo | 6/5/2017 | EX45 | 2008 | 260 hrs | IP Gear failure (control sleeve) | DIY new gear[3] | na | http://www.tractorbynet.com/forums/kioti-owning-operating/380623-kioti-ex45-injector-pump-repair.html#post4784820 |
| countrybumpkin | 12/15/2016 | DK45S | 2005 | 218 hrs | IP Gear failure, at full power | DIY new gears, local purchase | na | http://www.tractorbynet.com/forums/kioti-owning-operating/373045-another-dk-stuck-full-throttle.html#post4633528 |
| Grand_Pooba | 8/11/2016 | CT230 | IP gear failure | DIY rebuild | http://www.tractorbynet.com/forums/kioti-owning-operating/296793-repair-option-kioti-tractors-broken-2.html#post4528725 | |||
| Baranx4 | 7/27/2016 | DK40SE | 2008 | ? | ? | Conastoga rebuilt IP | ? | http://www.tractorbynet.com/forums/kioti-owning-operating/367658-removing-injection-pump-08-dk.html |
| 3gGT01 | 6/19/2016 | DK35 | 2005 | 627 hrs | No start, middle IP gear failure | Owner replaced IP Gears[3] | None requested | Reported via PM |
| Kioti Paul | 5/12/2016 | DK45S | 2007 | 595 hrs | Full throttle after restart | Owner replaced IP Gears[4] | None requested | http://www.tractorbynet.com/forums/kioti-owning-operating/358049-another-injector-pump-broken-gear.html#post4454283 |
| DavPur | 12/26/2015 | CK25 | Stopped Running | Rebuilt IP | http://www.tractorbynet.com/forums/kioti-owning-operating/305375-ck-25-injection-pump-rail-3.html#post4324548 | |||
| cabin kioti | 7/26/2015 | CK30 HST | 2006 | 915 hrs | Undetermined IP failure[5] | None requested | http://www.tractorbynet.com/forums/kioti-owning-operating/254141-kioti-injection-pump-failure-data-5.html#post4200478 | |
| ToddyKioti | 7/25/2015 | CK25 | 2007 | 320 hrs | Jammed rack, missing teeth | Local rebuild / rotate gears 180 | None | http://www.tractorbynet.com/forums/kioti-owning-operating/254141-kioti-injection-pump-failure-data-5.html#post4199673 |
| Oleozz | 6/23/2015 | DK45S | 2006 | 900 hrs | Dealer replaced IP | http://www.tractorbynet.com/forums/kioti-owning-operating/339952-dk-45-hits-1000-mark.html#post4172754 | ||
| brotsten | 6/21/2015 | CT235 | 1100 hrs | IP gear failure | Owner replaced all gears[6] | None | http://www.tractorbynet.com/forums/bobcat-tractors/339826-ct235-fuel-injection-pump-failure.html#post4171045 | |
| DK35Vince for Butch | 3/4/2015 | DK35SE | 2008 | 800 hrs | IP gear failure | Owner replaced IP with new | None | http://www.tractorbynet.com/forums/kioti-owning-operating/332447-yet-another-kioti-injector-pump.html#post4065545 |
| Jakesdad | 11/25/2014 | CK30 | 2007 | IP gear failure[7] | Conestoga repaired IP [8] | None | http://www.tractorbynet.com/forums/kioti-owning-operating/326379-ck30-ignition-switch-fi-pump.html#post3958679 | |
| GaryRo | 10/18/2014 | DK45s | 2005 | 186 hrs | unknown | Dealer replace IP | Warranty? | http://www.tractorbynet.com/forums/kioti-owning-operating/319381-1-000-hour-club-4.html#post3924774 |
| 10/16/2014 | 1036 hrs | IP gear failure[9] | Local IP rebuild[10] | None | http://www.tractorbynet.com/forums/kioti-owning-operating/323945-kioti-fuel-injection-pump-failure.html#post3923188 | |||
| Greenecho | 10/6/2014 | CK25HST | 2006 | 2008: 700 hrs | IP fail unk | Dealer R&R IP | Warranty | http://www.tractorbynet.com/forums/kioti-owning-operating/305375-ck-25-injection-pump-rail-2.html#post3913558 |
| 2014: 1430 hrs | IP gear failure[11] | Shop replaced gears, DIY R&R[12] | None | http://www.tractorbynet.com/forums/kioti-owning-operating/305375-ck-25-injection-pump-rail-2.html#post3936823 | ||||
| whitetailchaser | 9/14/2014 | CK25 | 2005 | IP gear failure | Owner rotated bad gear 180 | None | http://www.tractorbynet.com/forums/kioti-owning-operating/321810-ck25-starting-problem.html#post3895143 | |
| Bernty | 9/13/2014 | CK 30 | 2007 | 300+ estimated | IP gear failure | Owner rotated bad gear 180 | None | http://www.tractorbynet.com/forums/kioti-owning-operating/321760-kioti-ck30-will-not-start.html |
| tractorlary | 8/19/2014 | CK25 | IP gear failure | Rebuilt by local Bosch shop | None | http://www.tractorbynet.com/forums/kioti-owning-operating/255565-ck30-injection-pump-5.html#post3869908 | ||
| Dave107 | 5/11/2014 | CK30 | 2007 | approx 200 hrs | IP gear failure | IP repaired by local(?) shop | http://www.tractorbynet.com/forums/kioti-owning-operating/312062-new-forum-kioti-ck30-will.html | |
| ERE | 5/2/2014 | CK25 | 2005 | 428 hrs | IP gear failure | Conestoga Diesel replaced gear[13] | http://www.tractorbynet.com/forums/kioti-owning-operating/311292-ck25-strange-death-symptoms.html | |
| JHack | 3/26/2014 | CK25 | 2006 | 275 hrs | IP gear failure | Owner rotated bad gear 180 | Less than none | http://www.tractorbynet.com/forums/showthread.php?t=307507&p=3719017#post3719017 |
| bo s | 3/9/2014 | CK25 | 745 hrs | IP gear failure | Owner replaced IP gears only | http://www.tractorbynet.com/forums/showthread.php?t=305375&p=3696721#post3696721 | ||
| Fuggley | 12/21/2013 | CK30 | 2006 | 880 hrs | IP gear failure | Owner replaced, new IP | http://www.tractorbynet.com/forums/kioti-owning-operating/299077-ck30-running-rough-no-power.html#post3582206 | |
| Basic Bama | 12/3/2013 | CK30 | 2007 | 400 hrs | tbd | http://www.tractorbynet.com/forums/kioti-owning-operating/295232-power-beyond-question-2.html#post3557498 | ||
| triser | 10/29/2013 | CK30 | 2007 | 200 hrs | confirmed gear failure | None | http://www.tractorbynet.com/forums/kioti-owning-operating/255565-ck30-injection-pump-5.html | |
| triser | 10/29/2013 | CK30 | 2007 | confirmed gear failure | Owner replaced IP DIY for $1076 | None | http://www.tractorbynet.com/forums/kioti-owning-operating/255565-ck30-injection-pump-5.html | |
| jake 98 | 7/30/2013 | CK25 HST | 2007 | 100 hr 550 hr | New IP, $260 Labor[14] | Kioti paid for IP | http://www.tractorbynet.com/forums/kioti-owning-operating/286457-2008-dk-55-injection-pump-2.html#post3406358 | |
| walkerj | 7/23/2013 | DK55 | 2008 | suspected IP gear failure | Pending | |||
| ty | 3/2/2013 | CK30 HST | 2006 | 200 hrs | Rack failure | Dealer replaced with new IP | Warrany | http://www.tractorbynet.com/forums/showthread.php?t=286457&p=3396728#post3396728 |
| 5/29/2016 | 850 hrs | IP Failure | Dealer replaced with rebuilt IP | http://www.tractorbynet.com/forums/kioti-owning-operating/359049-ck30hst.html#post4466247 | ||||
| mashyken | 10/20/2012 | DK45S | 2006 | < 500 | IP failed wide open | Dealer replaced w/ new Kioti IP | Warranty | http://www.tractorbynet.com/forums/kioti-owning-operating/251397-dk45s-injector-pump-problems-500-a-10.html#post3040161 |
| tnron | 10/15/2012 | CK30 | 2005[15] | Jun 2012 262 hr | Confirmed IP gear teeth | Local IP shop rotated gear 180[16] | None | Data came via prvate message |
| yoladamama | 9/24/2012 | CK25H | 2006 | 2012 80 hrs | Confirmed IP failure | Dealer replaced w/ new Kioti IP | Provide IP part only[17] | http://www.tractorbynet.com/forums/kioti-owning-operating/251397-dk45s-injector-pump-problems-500-a-8.html#post3011967 http://www.tractorbynet.com/forums/showthread.php?t=251397&page=8&p=3022253#post3022253 |
| grandpa1940 | 9/23/2012 | CK25 | 2006 | 2012 est 214 hr | Chipped IP gear teeth | repair pending | None | http://www.tractorbynet.com/forums/kioti-owning-operating/251397-dk45s-injector-pump-problems-500-a-7.html#post3011050 |
| williekioti | 9/13/2012 | CK30 | 2006 | 150 hrs 2009 est | Warranty | http://www.tractorbynet.com/forums/kioti-buying-pricing/255662-kioti-injection-pump-failure-warning-2.html#post2998594 | ||
| stealthf8r | 8/29/2012 | DK55 | 2008 | 7/27/2012 389 hr | 4 delivery valve springs broken[18] | Owner replaced w/ new Kioti IP | None | http://www.tractorbynet.com/forums/showthread.php?t=252993&p=2980656#post2980656 http://www.tractorbynet.com/forums/showthread.php?t=254141&page=4&p=2980665#post2980665 |
| btward79 | 8/26/2012 | CK30 | 2005[19] | 39 hr | Rack/gear fail (unconfirmed) | Dealer replace w/ new Kioti IP | Warranty for IP part only[20] | http://www.tractorbynet.com/forums/kioti-owning-operating/255565-ck30-injection-pump.html |
| oldbob | 8/22/2012 | CK20S | http://www.tractorbynet.com/forums/kioti-owning-operating/254141-kioti-injection-pump-failure-data.html#post2972283 | |||||
| Gittyup | 8/11/2012 | CK25 | 2006 | 320 hr | stuck at full throttle | Warranty | http://www.tractorbynet.com/forums/kioti-owning-operating/254141-kioti-injection-pump-failure-data.html | |
| dlw1501 | 8/2/2012 | CK25 | 2006 | 2008-2009 300-400 hr | unknown | Dealer replaced w/ new Kioti IP | Covered by Warranty | http://www.tractorbynet.com/forums/kioti-owning-operating/254132-ck25-injection-pump.html#post2958956 |
| dlw1501 | 8/2/2012 | CK25 | 2006 | 2012 925 hr[21] | rod jammed on bore | Owner replaced w/ new Bobcat IP | Zero | http://www.tractorbynet.com/forums/kioti-owning-operating/254132-ck25-injection-pump.html#post2958956 ◙ http://www.tractorbynet.com/forums/showthread.php?t=254141&page=2&p=2977636#post2977636 |
| sherrym | 7/11/2012 | DK45S | 2006 | 6/18/2012 500 hr | Broken teeth #4 cyl plunger gear[22] | Owner replaced w/ new Bobcat IP[23] | Zero | http://www.tractorbynet.com/forums/kioti-owning-operating/251397-dk45s-injector-pump-problems-500-a.html http://www.tractorbynet.com/forums/kioti-owning-operating/251397-dk45s-injector-pump-problems-500-a-8.html#post3031709 |
| letoke | 3/3/2012 | CK30 | Owner replaced w/ new Kioti IP | None | http://www.tractorbynet.com/forums/kioti-owning-operating/230395-ck25-will-not-start-4.html#post2740016 | |||
| econ99 | 1/6/2012 | CK25 | Rack/gear fail (unconfirmed) | Owner replaced IP, 1/7/13 | http://www.tractorbynet.com/forums/kioti-owning-operating/230395-ck25-will-not-start.html | |||
| PatS | 11/10/2011 | CK20S | http://www.tractorbynet.com/forums/kioti-owning-operating/225273-injector-pump-failure.html | |||||
| bob42 | 11/9/2011 | DK40 | 2010 100 hr | Rack/gear teeth failed | Dealer replaced w/ new Kioti IP | Warranty | http://www.tractorbynet.com/forums/kioti-owning-operating/225273-injector-pump-failure.html | |
| Bogey5 | 7/22/2009 | CK30 | http://www.tractorbynet.com/forums/showthread.php?t=149136 | |||||
| jordanh | 7/22/2009 | CK30 | http://www.tractorbynet.com/forums/showthread.php?t=149136 | |||||